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Controlling your powder spray cloud is crucial in your powder coating process for Uniform Coverage, Transfer Efficiency, Consistent Thickness, Minimizing Overspray and Waste, Better Adhesion and Electrostatic Attraction, Reducing Rework and Defects, and Safety Compliance.

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Take control when YOU spray with Gema automatic and manual equipment.

Automated coating technologies like robotic arms, reciprocators, programmed gun arrays, and real-time data tools dramatically improve your control over the powder spray cloud, and here's how:
- Precision in repeatability
- Optimized gun positioning and motion
- Stable powder cloud dynamics
- Integration with part sensing and feedback data systems
Smart Spray for Smarter Results - Robotic and programmable spray systems optimize gun angle, distance, and movement ensuring consistent film thickness across every part.
The Perfect Cloud Every Time - With precision motion and flow control, automated systems maintain a stable, concentrated powder cloud that boosts coverage and reduces waste.
Adapts to Complex Geometry - From flat panels to deep recesses, our programmable coating arms adjust in real time to eliminate Faraday cage issues and coating voids.
Built for Speed and Scale – Our automated systems handle high volumes with minimal variation, which is ideal for industrial lines requiring fast changeovers and consistent results.

Auto Guns

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Manual Gun

Gema automated powder coating solutions include:

RobotGun™ GA04-R: Flexible and compact robot gun design with angle mount and adjustable gun bracket design is optimized for any robot application. The gun increases application possibilities thanks to a flexible fixture that can be rotated from -90° – +90° in 15° increments and allows near-contour coating. Our GA04-R gun is very easy to integrate into any robotic application system.

Dynamically Controlled Solutions: Precision robotic and dynamic contouring systems that provide you with greater control during the coating of complex parts. These solutions include, but are not limited to, our high-load ZA16 Vertical Reciprocator Axis with UA05 Gun Axis / 3D Scanner and our ZA17 Vertical Module with ZS05 stationary axis for precise positioning of guns.

All-in-One Solutions: Our OptiStar All-in-One® is the first control unit to combine electrostatics, injector pump control, and powder delivery within a space-saving footprint while providing optimal coating efficiency. Our OptiCenter® All-in-One with OptiStar All-in-One® improves powder delivery time to spray guns and offers reduced powder consumption, quick color changes, easy maintenance, and consistent top-quality coating results.

GemaConnect® Dashboard: Our cloud-based digital intelligence tool that continually updates and stores powder coating data for comprehensive monitoring and analysis. Real-time data is displayed on a dashboard to show information on performance and operational status, as well as system health, allowing users to easily visualize and analyze their KPIs.

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Resource Library

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Video Tutorial Series

In early 2025, Gema Powder Coating debuted a series of Video Tutorials on how to best use our OptiFlex® Pro Series of manual spray units, as well as other instructional powder coating topics. All tutorial videos are available in our library at https://www.gematraining.com/training-videos

Looking for more details? Visit our Resource Library, check out our manual spray guns here, or contact us at 877.437.6771 or powdersales@gema.us.com! Gema is ready to help you Take Control of Your Cloud!

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